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    ZCCCT Tools Application in air compressor

    Date:2020/04/15


    Air compressor is the basic product of industrial modernization and core equipment for providing air source power and air-operated system. It is a device that converts mechanical energy (usually electromotor) into gas pressure. When air compressor is at work, air absorbed by self-cleaning air filter, through PLC automatic self-cleaning strainer, enters into first-stage compression, then goes to intercooler for cooling due to the high heat after compression,(water moves inside tube, air flows outside tube, water volume requirement is110m/h) then goes to second compression system, to avoid the air pouring into compression chamber (avoid start with pressure), with a hanging check valve in exhaust pipe, exhaust gas pushes away check valve to enter into exhaust silencer, then goes to first aftercooler, second aftercooler, then goes to main exhaust pipe.

    Here is the solution for air compressor HT-250(HB196-241)technique process.




    upper face and right face milling

    Tool:FMDX-125-B40-PN11-12 

    Insert:YBD152/PNEG110512R-CM YBD152/PNEG1105-PW6  

    Cutting data:Vc=180m/min  fz=0.2mm/z



    Face milling

    Tool:EMP01-032-XP32-AP16-03(200)

    Insert:YBG302/APKT160408-PM   

    Cutting data:Vc=180m/min  fz=0.25mm/z



    Boring and chamfering

    Rough boring

    Tool: non-standard composite tool

    Insert:YBD152/CCMT09T308-HM 

    Cutting data:Vc=120m/min  fz=0.25mm/z

     

    Finish boring

    Tool:Φ39、Φ90 non-standard composite tool

    Insert:YNG151C/CCGT060202-SF / YNG151C/CCGT09T304-SF

    Cutting data:Vc=150m/min  fz=0.2mm/z



    Slot milling

    Tool: non-standard welding milling cutter

    Cutting speed:Vc=120m/min  fz=0.15mm/z


    Hole rough boring

    Tool:RB04-CN63-87115-110L/RI34-87115-CC12

    Insert:YBD152/CCMT120408-HM

    Cutting data:Vc=120m/min  fz=0.2mm/z



    Hole chamfering

    Tool:CMD01-036-XP32-SP12-03                                           

    Insert:YBG302/SPMT120408                                               

    Cutting speed:Vc=150m/min  fz=0.2mm/z

    Internal hole finish boring

    Tool:FB04-CN50-67105-90L/FI14-85171-CC09                               

    Insert,YNG151C/CCGT09T304-SF                                          

    Cutting data:Vc=150m/min  fz=0.1mm/z



    Finish milling of base face

    Tool:EMP12-080-A27-AZ11-09

    Insert:YBG212/AZGT113508PDER-PF   

    Cutting data:Vc=220m/min  fz=0.2mm/z


    Drilling M8 thread bottom hole

    Tool: Non-standard cemented carbide)Φ6.75*18*Φ10*89

    Cutting data: Vc=100m/min  fr=0.15mm/r


    M8-6H threading

    Tool:(solid carbide taps)4201C-M8*1.25-6H                 

    Cutting speed:   Vc=20m/min  fr=1.25mm/r

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